Case Study: MICROEX CAST + MDO | Benchtop Cast Line with Stretching Technology

We are excited to introduce our latest advancements in laboratory extrusion:
MICROEX CAST, now equipped with MDO (Machine Direction Orientation) technology.
Optimised Industrial Processes: Small-Scale Testing for Big-Impact Solutions

This updated configuration of our MICROEX CAST benchtop cast film machine is specifically designed
to enhance industrial process efficiency by testing new formulations on a small scale. By
integrating MDO stretching technology this system unlocks the potential of a wide range of materials,
paving the way for cutting-edge solutions in the plastics industry.

Sustainability Meets Cost Efficiency

Polyethylene (PE) is one of the materials that benefits the most from this technology, significantly
improving the stiffness, transparency, and barrier properties of the film, making it an effective
substitute for materials like PET or PP. Linear low-density polyethylene (LLDPE) also sees
remarkable advantages, enabling the production of thinner films that retain or enhance mechanical
performance while reducing material consumption and operational costs.

Advantages and Performance

The adoption of MDO offers several key benefits:

• Enhanced Mechanical Properties: MDO-treated films exhibit greater tensile strength,
  reduced elongation, and improved dimensional stability.
• Optimised Optical Properties: The orientation process enables higher transparency and
  better gloss, ideal for aesthetic applications.
• Improved Barrier Performance: The technology enhances resistance to gases, moisture, and
  external agents, making films suitable for food and industrial packaging.
• Thickness Reduction: MDO allows the production of thinner films without compromising
  performance, reducing material usage and costs.
  

Versatile Applications of MICROEX CAST + MDO Technology

This laboratory machine is highly versatile and supports a wide range of applications, including food
packaging with high-barrier films for extended preservation, industrial applications requiring durable
films for protective layers and insulation, and the development of mono- and multi-layer materials
optimized to meet sustainability standards, such as stand-up pouches and recyclable laminates.

Find out More about our laboratory solutions by talking with our experts. Contact us today!

EUR.EX.MA provides an extensive portfolio of complementary products from all Syncro
Group companies—Syncro, Plantech-CST, Plasmac, AceLabs, and SBDry. United by the
ambitious #ZEROWASTE project, we aim to reduce post-industrial waste and energy consumption,
thus opening and closing the loop of the circular economy.